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5 YEAR RUBBER FOR 912UL/912ULS from California Power Systems
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5 YEAR RUBBER FOR 912UL/912ULS

This guide is not to be used as a maintenance manual or instructions for changing parts on your aircraft or engine. To download the most current Rotax manuals please visit our website at www.cps-parts.com/cps/manuals This is only a guide to simplify the ordering process. The lists below include all the parts that may be required for a 912/914 engine, if the parts listed below are on your engine they need to be changed at five year intervals. You can click on the drawing for a larger view to see the highlighted parts that are listed, after confirming you need that part enter the quantity required. After going through all the different engine sections add the items to your cart by clicking the "ADD TO CART" button. You are responsible to determine the correct length of hoses for your aircraft. We have done our best to identify all the parts necessary to comply with the 5 year requirement, but not all airframes use the same types of hose fittings, lengths, crush washers, clamps, etc. Pay particular attention to your water circuit hoses, oil hoses, fuel line installation from the tanks to the pump and on to the carburetors. Rotax does not supply a part, or specification, for fuel lines from the tanks to the fuel pump. According to the Installation Manual (899-643, Ed. 2/Rev. 0), Chapter 73-00-00 Paragraph 1.3: Fuel lines have to be established to the latest requirements such as FAR or EASA by the aircraft manufacturer. If you are operating a SLSA or LSA the aircraft manufacturer is required to provide a specification or source for fuel hoses from the tanks to the pump. The fuel hose listed below is C.A.R.B. compliant, rated for use with ethanol and is compatible for use in experimental aircraft only.

FUEL SYSTEM


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Carburetor

The diaphragm and vent tube require replacement at five year intervals. The o-rings inside the carburetors are not part of the 5 year requirement, however if the carburetors have not been overhauled in the last few years it would be wise to purchase an overhaul kit.

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No. Part Number Description UOM Suggested Quantity Price Buy
20 15-01752 Carburetor Diaphragm Each 2 $79.75
63 07-01360 Vent Line
For use on engines without airbox
Each 2 $12.50


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Fuel Pump

The fuel pump was added to the 5 year list in September of 2012. The fuel pump listed below is for the latest Corona pump and includes the gasket and o-ring, but it does not include the nipples or hoses. If you are updating your fuel pump from the older style, you will need to purchase the nipples as well.

In SI-912-022 the Teflon™ fuel hoses are no longer included in the five year rubber kit, but you may need them if you're replacing the old style fuel pump. The new style Corona pump has a third nipple for a hose to be routed overboard for the pump weep-hole.
No. Part Number Description UOM Suggested Quantity Price Buy
1-3 15-08357 Fuel Pump Each 1 $172.99
4 15-08356 Inlet Nipple Each 1 $14.99
5 15-01137 Outlet Nipple Each 1 $14.85
6 15-08355 Gasket Ring Each 2 $1.12
7 15-08373 Fuel Hose, Pressure Each 1 $149.81
8 15-08374 Fuel Hose, Suction Each 1 $435.36
05-00944 1/4" Vent Hose Foot 6 $1.95
15-02562 Loctite 243 Each 1 $16.50


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Fuel Line

Please review the image for the fuel lines carefully. Not all aircraft fuel line installations are the same, you may need different parts for your aircraft. If you have the Teflon™ hose from the distribution block to the carburetors you will not need to replace that hose or the gasket rings. You will need to replace the fuel pressure indicator hose, and the return line hose. In most cases the fire sleeve can be reused, but it will require sealant.
No. Part Number Description UOM Suggested Quantity Price Buy
15 15-03388 Sealing Ring A 8x13 Each 3 $4.75
31 15-01942 Fuel Hose Assy Each 1 $399.78
32 15-03387 Gasket Ring A 8x13 Each 6 $1.30
37 15-01750 Connecting Hose 35mm
Only for engines with airbox
Each 2 $11.50
42 15-03628 Rubber Buffer
Only for engines with airbox
Each 1 $132.95
47 15-01722 Carburetor Vent Hose
Only for engines with airbox
Meter 2 $88.17
05-03597 1/4" Fuel Line
Experimental use only. For SLSA aircraft please contact the aircraft manufacturer for a source for fuel hose.
Foot 10 $2.90
05-07223 5/16" Fuel Line
Experimental use only. For SLSA aircraft please contact the aircraft manufacturer for a source for fuel hose
Foot 12 $3.50
05-01843 Fire Sleeve
In most cases fire sleeve can be reused but new Band-it clamps and sealant are required
Foot 10 $10.50
05-02652 Fire Sleeve Clamps
Use tool part number 05-00447 to install these clamps, listed below in tools section
Each 8 $2.95
09-27900 Fire Sleeve Sealant Each 1 $12.50

Fuel Intake
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Fuel Intake

Please pay close attention to the serial number range for the o-rings, or gasket, required for the carburetor flanges.
No. Part Number Description UOM Suggested Quantity Price Buy
8 15-03499 Tube 66mm Each 2 $6.50
15 15-00392 Flange Each 2 $105.75
14 15-00067 O-Ring
For use on the following range:
  • 912 A: 4,410.169 up to 4,410.335
  • 912 F: 4,412.720 up to 4,412.782
  • 912 UL: 4,401.595 up to 4,402.978
  • 914 F: 4,420.011 up to 4,420.128
  • 914 UL: 4,417.708 up to 4,417.727
Each 2 $8.75
14 15-00068 O-Ring
For use on the following range:
  • 912 A: 4,410.336
  • 912 F: 4,412.783
  • 912 S: Entire Range
  • 912 UL: 4,402.979
  • 914 ULS: Entire Range
  • 914 F: 4,420.129
  • 914 UL: 4,417.728
Each 2 $6.70
19 15-03055 Gasket
Only for intake manifold w/o o-ring
Each 2 $13.95

COOLING SYSTEM


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Cooling Hose

The number 3 cylinder return line hose is the only pre-formed coolant hose for Rotax engines. Not all cooling system installations are the same and you may need a different type, or length, of hose for the cylinder supply and return lines. If the radiator clamps on your engine are not reusable you will need to purchase the one year clamps below.

No. Part Number Description UOM Suggested Quantity Price Buy
1-5 15-02888 Cylinder Supply and Return Hose Meter 3
6 15-02869 #3 Cylinder Return Hose Each 1
6000-16 1" Radiator Supply and Return Foot 4
15-08421 Ear Clamp for 6000-16 Each 6
6000-4 Overflow Bottle Hose Foot 4
15-08419 Ear Clamp for 6000-4 Each 2
15-05767 Shell Dex Cool Gallon 1

LUBRICATION SYSTEM


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Oil Hose

There are two types of oil cooler hose available, 15-03535 is the hose supplied by Rotax and that is what must be used on SLSA and LSA aircraft. For a less expensive oil hose experimental aircraft owners can use 15-06907. If the clamps used on your oil hose are not reusable you will need to purchase the one ear clamps below. In most cases the fire sleeve can be reused, but it will require sealant.

No. Part Number Description UOM Suggested Quantity Price Buy
17 15-03535 Oil Cooler Line, Rotax Meter 4 $62.29
15-06907 Oil Cooler Line, Alternate
Experimental use only. May be used as a lower priced substitute for Rotax supplied oil cooler hose 15-03535
Foot 10 $7.50
6000-4 Turbo Return Line Foot 3 $1.95
05-00944 Oil Tank Vent Hose Foot 4 $14.75
05-01842 Fire Sleeve
In most cases fire sleeve can be reused but new Band-It clamps and sealant are required.
Foot 3 $2.95
05-04182 Fire Sleeve
In most cases fire sleeve can be reused but new Band-It clamps and sealant are required.
Foot 10 $14.75
05-02652 Fire Sleeve
In most cases fire sleeve can be reused but new Band-It clamps and sealant are required.
Each 6 $2.95
09-27900 Fire Sleeve Sealant Each 1 $12.50


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V-Belt

The alternator v-belt is only required for engines equipped with the external prop-flange driven alternator.

No. Part Number Description UOM Suggested Quantity Price Buy
2 15-04123 External Alternator V-Belt Each 1 $31.26

ACCESSORIES AND SPECIAL TOOLS

You may need some of the special tools or supplies to complete the installation of the 5 Year Rubber Kit for your Rotax motor.
Part Number Description Price Buy
05-00447 AEROQUIP FIRESLEEVE CLAMP TOOL $146.75
12-03358 EAR CLAMP PINCERS WITH SIDE JAW $49.75
12-03454 SUNEX 3720 CABLE SPRING CLAMP PLIERS $67.75